The JATCO Shell & Tube
The JATCO Shell & Tube Style BTEX System is a counter flow stainless steel tube and bundle condensing system used to capture and recycle BTEX and VOC vapors from the dehydrator still column.
Condensed liquids are collected in the JATCO Environmental Tank, and then automatically transferred to storage.
The non-condensable vapors can be destroyed in the following ways:
- Eliminator Package – the vapors are routed to the reboiler for destruction.
- Vent to Combustor
- Vent to Flare
- Vent to VRU
- Vent to Thermal Oxidizer
This closed loop system eliminates BTEX and VOC emissions, key to pollution prevention, not to mention that it pays for itself by generating revenue from condensate recovery.
The Shell & Tube BTEX System standard parts include a JATCO J-5000 10 gallon that cycles up to 310 GPH or J-7000 30 gallon Environmental Tank that cycles 1400 GPH. The tank blowdown vapor is now reabsorbed into the BTEX System through a diffuser to help ensure emissions compliance. It also comes with a 32oz. vapor relief valve with a 0-40oz. gauge and a high liquid level shutdown assembly. A 5” diameter stainless steel tube is used for all condenser materials and plumbing with automatic control valves for hands free operation and manual valves for easy start up and shut down procedures.
The benefits of our BTEX Systems:
- Low initial cost
- Prevents venting of BTEX and VOCs
- Recovers fugitive condensates for resale
- Uses residual VOC vapors for reboiler burner fuel
- Pneumatic and electric options
- Easy to install
Electric Options Available
We offer three individual skid configurations based upon which application they are being used for, which includes the DP-1 S (our shortest skid), the DP-1 M (medium height), and the DP-1 T (our tallest skid). The different height variations help to accommodate the various tank configurations. We also offer a tank and diaphragm pump skid assembly that can take the place of the standard setup on BTEX units. One additional benefit to the complete tank and pump skid setup is the ability to add an additional diaphragm pump to the 30-gallon tank skid (J-7000 DP-2). The addition of the second pump is to make service and troubleshooting more user friendly. All these configurations can be purchased with cold weather options that includes jacketed insulation and either 120V or 240V heat tracing.
The ability to recapture tank blowdown vapors can also easily be integrated into existing equipment.
Units are also available installed in an insulated skid mounted production building equipped with a catalytic gas heater upon request.
Technical Specs
Access to BTEX Manuals, GA, and P&ID Drawings, please click here.
Manuals
Technical Specs
Drawings
- Shell & Tube 5-72 and 5-120 GA (Coming Soon)
- Shell & Tube 5-72 P&ID (Coming Soon)
- Shell & Tube 5-120 P&ID (Coming Soon)
- Shell & Tube 5-120 Duplex P&ID (Coming Soon)
- Shell & Tube 5-120 Triplex P&ID (Coming Soon)
- Shell & Tube 5-120 Dual Inlet Quad P&ID (Coming Soon)
- Shell & Tube 5-120 Dual Inlet Quint P&ID (Coming Soon)
- Shell & Tube 5-120 Dual Inlet Hexplex P&ID (Coming Soon)
Part Search
Welcome to JATCO’s Part Search page – your one-stop solution to finding the specific components you need for your JATCO products. We understand the importance of efficiency and accuracy in maintaining your equipment, and that’s why we’ve made it easier than ever to find the parts you need.
Whether you’re searching for components for our BTEX Systems, pollution control equipment, or any other product in our diverse range, our Part Search feature is designed to help you find what you’re looking for quickly and conveniently.
Just enter the product name or the part number in the search bar, and you’ll be presented with all the relevant results. It’s that simple!
If you need any further assistance in identifying or ordering parts, don’t hesitate to reach out to our team. We’re always here to support you in keeping your JATCO equipment performing at its best!
Troubleshooting Videos
Encountering an issue with your JATCO product or simply seeking guidance on its finer details? Don’t fret – we’ve got you covered. On our dedicated Troubleshooting Video Library page, you’ll find a curated selection of instructional videos tailored to address common queries and challenges specific to our product range. With clear, easy-to-follow visuals crafted by our technical maestros, this resource is your quick link to solutions and confidence in product usage. Don’t stay in the dark; let our expert-led videos light your way to a seamless JATCO experience. Click the link below to explore our Troubleshooting Video Library.